Commercial Click Dryback Plastic Vinyl PVC Floor
How Is SPC Flooring Made?
To go the extra mile in understanding SPC flooring, let’s take a
look at how it’s made. SPC is manufactured through the following
six primary processes.
Mixing
To begin, a combination of raw materials is placed into a mixing
machine. Once inside, the raw materials are heated up to 125 – 130
degrees Celsius in order to remove any water vapor inside the
material. Once complete, the material is then cooled inside the
mixing machine to prevent the occurrence of early plasticization or
processing auxiliary decomposition.
Extrusion
Moving from the mixing machine, the raw material then goes through
an extrusion process. Here, temperature control is crucial in order
for the material to plasticize correctly. The material is ran
through five zones, with the first two being the hottest (around
200 degrees Celsius) and slowly declining throughout the remaining
three zones.
Calendaring
Once the material is fully plasticized into a mold, it is then time
for the material to begin a process known as calendering. Here, a
series of heated rollers are used to compound the mold into a
continuous sheet. By manipulating the rolls, the width and
thickness of the sheet can be controlled with precise accuracy and
consistency. Once the desired thickness is reached, it is then
embossed under heat and pressure. Engraved rollers apply the
textured design onto the face of the product which can be a light
“tick” or a “deep” emboss. Once the texture is applied, the scratch
and scuff Top Coat will be applied and sent to the drawer.
Drawer
The drawing machine, used with frequency control, is connected with
a motor directly, which is a perfect match to the production line
speed and is used to deliver the material to the cutter.
Cutter
Here, the material is crosscut to meet the correct guideline
standard. The cutter is signaled by a sensitive and accurate
photoelectric switch to ensure clean and equal cuts.
Automatic Plate-Lifting Machine
Once the material has been cut, the automatic plate-lifting machine
will lift and stack the final product into the packing area for
pick-up.
Dryback technical data:
| Size | 914.4*152.4mm;600*600mm; |
| Thickness | 1.5mm;1.8mm;2.0mm;2.5mm,3.0mm |
| Wear layer | 0.07mm,0.1mm,0.15mm,0.2mm,0.3mm |
| Raw material | PVC |
| Certificate | SGS;Floor score |
| Advantages | waterproof / antiskid / sound insulation, etc |
FAQ
Q: Are you a manufacturer or a trading company?
A: We are the manufacturer, providing OEM & ODM service.
Q: How many years since your company start this business?
A: We began manufacturing flooring since 1998 and SPC flooring
since the year 2014.
Q: Did your factory Register for export and import?
A: Yes. We applied full range of documents for exportation and
importation.
Q: Did your factory and products approved by any testing or
certification?
A: yes. We applied ISO 9001 and ISO 14001 quality certification,and
Ameican indoor air emission standard certification and so on
Q: May I apply to be one distributor or sole agent in our country
to sell your products?
A: yes. This issue can be have a discussion.
Q: May I apply some free samples for testing before purchasing the
full range of production?
A: Yes. Provide free sanmple,but the postage needs to be paid at
your own expense.
Q: How to deal for sample order and regular order?
A:Regaring the sample order only can be arranged by fast express,
such as DHL UPS TNT and so on, the charges we can check for u! For
the regular order, normally we choose BY AIR or BY SEA, EXW, FOB
all are acceptable.
Q: How faster u can ship out the order?
A: For sample order normally within 3 days, regular order need to
negotiate before every delivery issue settle down.
Q: Can you provide us the best price?
A: Yes, each Item have differential pricing according to quantity.
Q: Can we visit your factory?
A: Yes, You are welcome to have a visit, u need to make an
appointment with us before your coming.
